Technologies for Continuous Flow
The drying ecosystem behind the Industrial Body Shop
Traditional body shops lose productivity because repair flow stops continuously during the paint process.
Waiting for flash-off, waiting for drying, waiting for booth availability, and waiting between phases all create hidden inefficiencies.
Symach technologies were developed to solve this problem.
Drytronic, UVA-LEDtronic, and ADK Air Dry King are not isolated drying systems.
They are integrated process technologies designed to support continuous flow inside the Industrial Body Shop.
The Symach Drying Ecosystem
Every paint product behaves differently.
Body filler, primer, waterborne basecoat, and clearcoat require different drying conditions, different energy, and different process control.
For this reason, Symach developed a complete drying ecosystem based on three complementary technologies:
IR Drytronic Technology
UVA-LEDtronic Technology
ADK Air Dry King Technology
The objective is not simply faster drying.
The objective is to remove waiting from the repair process and allow vehicles to move continuously through the production flow.
IR Drytronic Technology
Instant infrared curing for body filler, primer, and clearcoat
Drytronic is Symach’s patented infrared drying technology.
Unlike conventional hot air drying or electric infrared systems, Drytronic generates multiple infrared wavelengths simultaneously, allowing energy to penetrate different paint molecules more effectively.
This enables extremely fast and uniform drying of body filler, primer, waterborne products, and clearcoat.
Drytronic reduces drying time, eliminates unnecessary waiting, improves curing quality, and allows immediate polishing after drying.
- Fast infrared curing
- Reduced flash-off waiting
- Complete drying of paint products
- Immediate polishing
- High gloss quality
- Integrated robotic process control
UVA-LEDtronic Technology
Fast UV curing for modern repair processes
UVA-LEDtronic technology was developed by Symach’s R&D division for the fast curing of UV coating products.
The system uses different UV-A wavelengths, high-efficiency reflectors, aluminium heat dissipation, and electronic thermal control to achieve fast and stable curing performance.
UVA-LEDtronic can be used for UV body filler, UV primer, and UV clearcoat applications, supporting faster process execution and greater drying reliability.
- UV-A multi-wavelength curing
- Fast exposure times
- Stable curing performance
- Portable and robotic applications
- Reduced waiting between coats
- Integration with FixLine preparation areas
ADK Air Dry King Technology
Intelligent airflow control for waterborne basecoat and clearcoat
ADK Air Dry King is Symach’s advanced airflow drying technology.
The system is based on an algorithm that controls three key variables:
• Air velocity
• Temperature
• Humidity
By managing these variables together, ADK creates the ideal drying conditions inside the spray booth without requiring external blowing systems, Venturi devices, or auxiliary airflow equipment.
ADK significantly reduces drying time for waterborne basecoat and clearcoat while keeping the process fully integrated into the booth.
- Intelligent airflow control
- Humidity and temperature management
- Faster waterborne drying
- Faster clearcoat drying
- No external blowing devices
- Integrated booth process control
The Right Technology for Each Paint Product
Continuous flow is possible only when each paint product is dried using the correct technology.
Symach does not apply one generic drying method to every phase.
Each product is matched with the technology and equipment best suited to its physical drying requirements.
| Paint Product | Symach Technology | Equipment |
|---|---|---|
|
Body Filler |
IR Drytronic |
DryTron / FlyDry |
|
Primer |
IR Drytronic + UVA-LEDtronic |
FlyDry Hybrid / M1 LedTronic |
|
Waterborne Basecoat |
ADK Air Dry King |
DryKing |
|
Clearcoat |
ADK Air Dry King + IR Drytronic |
DryKing / Komby |
Why FixLine Performs Differently
FixLine performance is not created by layout alone.
Many companies can copy the visual appearance of a production line, but they cannot reproduce the same output without the technologies and process logic behind it.
The productivity of the Symach Industrial Body Shop comes from the integration of:
Layout design
Drying technologies
Robotic process control
Airflow management
Software algorithms
Standardized workflow
Fixed production sequence
This integration allows vehicles to move through the repair process without unnecessary waiting between phases.
Flow Is Designed, Not Managed
In a traditional body shop, production flow is interrupted by waiting times.
Waiting for flash-off.
Waiting for drying.
Waiting for booth availability.
Waiting between departments.
In the Symach Industrial Body Shop, drying technologies are integrated into the process to remove these waiting points.
This is how continuous flow is created.
The result is not only faster drying.
The result is a more predictable production system.
Technology Designed for Flow
Symach technologies are not isolated machines.
They are part of an integrated production system.
Drytronic, UVA-LEDtronic, and ADK Air Dry King work together to support continuous flow, reduce waiting time, and increase predictable output.
This is the technology foundation of the Industrial Body Shop.
SYMACH SRL
Via Bazzane, 69
40012 - Calderara di Reno (BO) – Italy
VAT NUMBER 02175201207
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information and quotes:
+39 (0)51 96 31 61
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