We design the repair process first
Before selecting equipment, we analyze workflow, layout and production logic to ensure predictable performance.
Equipment alone does not create productivity
Many body shops are designed by adding equipment over time, based on available space rather than workflow.
This results in vehicle handling, waiting times and bottlenecks that limit throughput and increase costs.
Without a structured method, even high-quality equipment cannot deliver consistent results.
We design for flow, not for workstations
In a high-performance body shop, the vehicle is the unit that moves through the process.
Fixing vehicles in place and moving people and equipment around them creates inefficiency.
A continuous and controlled flow reduces handling, waiting time and variability.
Our method in five steps
Step 1
Workflow Analysis
We analyze repair volumes, mix, target cycle times and operational constraints to understand how work should flow.
Step 2
Layout Design
We design the layout around process logic, minimizing vehicle movements and separating clean and dirty operations.
Step 3
Process Definition
Repair activities are decomposed into clear phases, allowing task specialization and predictable sequencing.
Step 4
Technology Integration
Technologies are selected only if they support the process and enable continuous flow.
Step 5
Performance Control
KPIs and quality checkpoints are defined to ensure long-term consistency and improvement.
Products solve local problems. Processes solve systems.
Starting from individual machines often optimizes single operations while creating inefficiencies elsewhere.
By designing the process first, every piece of equipment has a defined role and measurable impact.
This prevents overinvestment and protects long-term performance.
FixLine is the method applied to production
FixLine is not a product but the industrial application of our method.
It integrates preparation and painting into a continuous flow, supported by technology and operational procedures.
FixLine exists because the method makes it possible.
Technology enables flow — it does not define it
Continuous flow is only possible if waiting times are eliminated.
Symach technologies are designed to reduce curing times to minutes, allowing the process to move forward without interruption.
Direct design ensures consistency
All processes and layouts are designed directly by Symach to maintain method integrity.
Installation and service are carried out by certified local partners to ensure fast response and long-term reliability.
Who benefits from this method
Our method is designed for body shops that require structure, predictability and scalability.
It is particularly effective for large independents shops, dealer operations and growing multi-location groups.
Let’s evaluate your process
Every body shop is different. Understanding how workflows operate is the first step to improving performance.
SYMACH SRL
Via Bazzane, 69
40012 - Calderara di Reno (BO) – Italy
VAT NUMBER 02175201207
For support,
information and quotes:
+39 (0)51 96 31 61
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